PrimeNumerics- Ameliorating Manufacturing Practices with a Blend of IoT and Predictive Analytics
The equipment division of HONDA in USA was facing issues in arriving at a predictable pattern for the downtime analysis for robots on the assembly line. HONDA approached PrimeNumerics, an IT consulting firm based out in North Carolina, United States. The firm leveraged its SAP capability along with SIGMA product capability to help HONDA come up with preventive maintenance strategies that enabled predictable robot failure analysis, minimised uncertainty in the production of end products and reduced downtime of assembly line to ZERO.Established by a leadership with consulting experience of around two decades; PrimeNumerics is an analytics company that primarily focuses on furnishing business analytics to manufacturing companies for achieving operational excellence. The firm leverages 1000+ man years of total experience to cater specialized solutions for SAP, Baan/Infor, Oracle consulting, Analytics and BI. “Our experience in IoT and Predictive Analytics helps us serve a huge clientele across the globe that includes some big names like Ford, Jubilant Life Science, Johnson & Johnson and Honda.” claims Akash Mavle, CEO, PrimeNumerics.
Predictive Analytics via SAP Enabled IoT Solution
In today’s enterprise world, IoT has been greatly affecting the way businesses are operated and is further expected to deliver Economic Impact of $11.1 trillion by 2025, almost 10 percent of world GDP by then. PrimeNumerics acknowledges that the technologies based on IoT have the potential to radically improve visibility in manufacturing processes by enabling analysing at each step of the production process. So, leveraging IoT for identifying process bottlenecks & areas of improvement in Manufacturing, PrimeNumerics brings to the table a high performance IoT based product platform “SIGMA” (Smart/Sensor enabled AI/IOT Enabled General Purpose Mobile Analytics). SIGMA aggregates data across wide variety of sources like Plants, Machines and Sensors; and passes the data through the sophisticated statistical, machine learning and Operations Research Algorithms to present mobile reports in visually intuitive form. The platform also optimizes the financial performance while balancing SHE (Safety, Health & Environment) risks and manufacturing performance, by blending visualization in financial data like Budgeting, Planning, Financial Analytics and dashboard.PrimeNumerics further employs SIGMA platform to furnish a 7 layer SAP enabled IOT and analytics solution, PrimeSigma. The solution was initially built to reduce cost at plant level in manufacturing operations via sensor driven costs tracking. For exercising Business in Real Time (BRT), PrimeSigma provides KPIs,dashboards and strategy maps to carry out in-depth Manufacturing analysis to build strategy options.
“We have developed 4000+ reports and dashboards till date and deployed analysis for around 700+ global customers.” affirms Akash. Additionally, to measure the quality of client’s manufacturing related data, PrimeNumerics offers an ‘Analytics Readiness Assessment’ program. The manufacturing assessment framework & methodology combined with ERP of Maintenance & Reliability Subject Matter Experts, ERP Functional Business Analysts, Manufacturing Data Scientists and BI Technology Specialists helps clients to gain holistic view across various business functions, improve the decision-making process and improve analytics turnaround time. Besides, for an effective TPM (Total Productive Maintenance) implementation, a holistic approach to equipment maintenance, PrimeNumerics accomplishes reports in ACTUATE, BIRT, BO / CRYSTAL, COGNOS, MICROSOFT, ORACLE and SAS platforms. This aids alignment of manufacturing activities with the business strategies and eliminates the possibilities of breakdowns.
To address client’s business reliability and maintenance challenges, PrimeNumerics caters a customizable manufacturing analytics solution for customers to jumpstart with prebuilt DW data models, scorecards, dashboards and reports, thus enabling improvement of server administration capabilities. Moving further, to assure customer’s support ability to SAP environment in the future, PrimeNumerics provides 24 x 7 technical support and strategic roadmap sessions for SAP planning. Also since its inception, PrimeNumerics has been developing the Statistical Data Models, with a library to provide the most comprehensive array of data analysis, data management, data visualization, and data mining solutions. “Techniques include the widest selection of predictive modelling, clustering, classification, and exploratory techniques in one platform.” claims Akash.
Building Army of Consulting Experts to Expand Globally
With more than 200 experts under one umbrella, having deep expertise in ERP, reporting and BI; the firm pledges to provide clear competitive advantage to the manufacturers. The firm further plans at being a major part of SIGMA IOT third wave that would combine initial wave assets and takes plants and factories, and take companies at next level of performance. Moreover, currently serving around 15 + Fortune 500 customers across the globe with a library of 500+ reports, 800+ KPI’s, dashboards, scorecards & strategy maps; PrimeNumerics plans to add more Fortune 500 companies to the clientele and become a global leader in enterprise asset data analysis and reporting in the near future.
PrimeSigma provides KPIs, dashboards and strategy maps to carry out in-depth Manufacturing analysis to build strategy options
To address client’s business reliability and maintenance challenges, PrimeNumerics caters a customizable manufacturing analytics solution for customers to jumpstart with prebuilt DW data models, scorecards, dashboards and reports, thus enabling improvement of server administration capabilities. Moving further, to assure customer’s support ability to SAP environment in the future, PrimeNumerics provides 24 x 7 technical support and strategic roadmap sessions for SAP planning. Also since its inception, PrimeNumerics has been developing the Statistical Data Models, with a library to provide the most comprehensive array of data analysis, data management, data visualization, and data mining solutions. “Techniques include the widest selection of predictive modelling, clustering, classification, and exploratory techniques in one platform.” claims Akash.
Building Army of Consulting Experts to Expand Globally
With more than 200 experts under one umbrella, having deep expertise in ERP, reporting and BI; the firm pledges to provide clear competitive advantage to the manufacturers. The firm further plans at being a major part of SIGMA IOT third wave that would combine initial wave assets and takes plants and factories, and take companies at next level of performance. Moreover, currently serving around 15 + Fortune 500 customers across the globe with a library of 500+ reports, 800+ KPI’s, dashboards, scorecards & strategy maps; PrimeNumerics plans to add more Fortune 500 companies to the clientele and become a global leader in enterprise asset data analysis and reporting in the near future.
